New setup to control and monitor bioprocess

New setup to control and monitor bioprocess

The challenge

A research initiative focused on algal biomass addresses the challenge of identifying growth phases and immobilizing cells in gel. Cultivating algae under controlled laboratory conditions is a critical step in this effort, as it ensures reproducibility, viability, and precise monitoring of physiological states. These controlled cultures can then be integrated into hydrogels for 3D bioprinting, enabling controlled oxygen release for biomedical applications. Additionally, the project requires an integrated set of equipment and software to monitor and control gas flow and maintain continuous parameter tracking.

Solution

We provided a comprehensive setup to run and optimize process, tracking parameters like pH, dissolved oxygen, and CO₂ levels and ensuring optimal conditions for both algal growth and productivity.

QB Edge control unit Providing power and data connection to devices QB PUMP Precise control of fluid flow QB LIGHT Adjustable lighting control for optimal process settings. QB MULTISENSOR Real-time data collection from up to 6 sensors (e.g. pH, Temperature). QB GASFLOW Ensures precise gas flow, optimizes performance, and enables real-time performance.

Dynamic P&ID Graphs and report management Remote Access streamlines workflows, maintains data integrity, and accelerates research.

Optimizing algal bioprocesses requires much more than just the right equipment - it takes total integration of data, monitoring, and automation. With this project, our team leveraged QB Control to deliver a smart, efficient platform that makes predictive optimization not only possible, but intuitive for researchers. Witnessing faster delivery times and achieving reliable process outcomes for such complex biological systems is a huge step forward for both sustainability and scientific innovation. Kinga Surmacz

Key outcomes

  • 3

    Months to develop and implement entire solution

  • 30%

    Predictive bioprocess optimization

  • 45%

    Lower cost compared to other market solution

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